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Helios循环:一种通过钠循环实现脱碳铁矿石还原工艺.pdf

上传人: 可*** 编号:991945 2025-12-07 22页 3.57MB

1、The Helios CycleA Decarbonized Iron Ore Reduction Process Through Sodium LoopingBreakthrough Technology ConferenceDecember 2025Hani Farran,PhD.VP R&D at HeliosIron oreIron ore+SodiumGangue+Sodium oxideIronOxygenGangueSodium oxideSodiumElectricalenergyIron oxideSilicaAluminaIronSodiumSodium oxideOxyg

2、enPATENT GRANTEDThe Helios CycleUsing sodium,replacing coal or hydrogenIndifferent to feedstock grade3.0MWh-4.0MWh per ton(at 250C to 350C)02 Breakthrough Technology Presentation-Proprietary&Confidential,no unauthorized use or distributionReduction Results For Various OresHematite&Magnetite(USA Run

3、of mine)Low grade ore,Fe total 37.3%wtCompound NameFormula%wtHematiteFe2O323MagnetiteFe3O420.6GoethiteFeO(OH)3.1Silicon Oxide SiO246.2CronstedtiteFe4SiO5(OH)43.1DolomiteFe4SiO5(OH)41.4SideriteFeCO32.7Experiment IDFeNa2OSiO2Na4(SiO4)SodiumB02-4019.552.225.22.40.703 Breakthrough Technology Presentatio

4、n-Proprietary&Confidential,no unauthorized use or distribution Calculated results after reduction,before separation:04 Breakthrough Technology Presentation-Proprietary&Confidential,no unauthorized use or distribution Calculating Iron Metallization n(Fe)total=Iron metallization 99%Metallization=0.349

5、0.349X 10019.555.845X 1Experiment IDFeNa2OSiO2Na4(SiO4)SodiumB02-4019.552.225.22.40.7Reduction Results for Various OresTailings(Australia)-Fe total 41%wtCompound NameFormula%wtHematiteFe2O337.5GoethiteFeOOH23.3NacriteAl2Si2O5(OH)439.105 Breakthrough Technology Presentation-Proprietary&Confidential,n

6、o unauthorized use or distribution Position 2(Cobalt(Co)2030405060708090100Counts0200040006000 ORE22_b02_1Hematite,syn 36.2%Goethite,syn 24.1%Nacrite 39.7%XRDSample IDFeSiO2Al2O3PSMnCaOMgOTiO2K2OTailings39.018.9514.60.0720.0180.4110.140.280.80.068XRFCalculated results after reduction,before separati

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根据《The Helios Cycle: A Decarbonized Iron Ore Reduction Process Through Sodium Looping》文章内容,以下是全文关键点: 1. **技术核心**:使用钠代替煤炭或氢气进行铁矿石还原,通过钠循环技术实现脱碳。 2. **还原效率**:每吨铁矿石消耗3.0-4.0MWh电能(在250°C至350°C下)。 3. **铁提取率**:对各种矿石(如赤铁矿和磁铁矿)的还原结果,铁提取率超过99%。 4. **副产品处理**:能够从渣中提取铁。 5. **成本优势**:与现有市场价值相比,成本更低。 6. **规模可扩展性**:使用可扩展的“现成”设备,如化学反应器和过滤器。 7. **发展路线图**:从微型试点到工厂规模,逐步扩大生产。 8. **最终产品**:生产HGI(Helios Green Iron)——一种由铁粉制成的均匀型铁块。
铁矿石还原新突破?" 绿色钢铁革命?" 钠循环技术揭秘!"
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