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通过一次性使用和自动化提高设施灵活性.pdf

上传人: 张** 编号:158309 2024-03-31 14页 446.60KB

1、Advancing Facility Flexibility through Single Use and AutomationMatt Kessler Biologics Manufacturing Innovation,MSD Switzerland2023 BPSA Single-Use SummitWashington DCPublicWe are expanding our network capability in support of the Biologics pipelineBiologics INnovation Xceleration(BioNX)facility for

2、 late-phase Clinical Supply and LaunchDunboyneBioNXBiologics Commercialization and Expedited Launch and Long-Term Supply facilityfor Drug Substance SiteMissionRegistration&Launch+NNext-gen technologies are developed and scaled-up to support pre-clinical toxicologyNext-gen technologies are leveraged

3、at MSD Schachen for early phase clinical supplyRahway Biologics Dev.CenterSchachen BiotechPre-RegistrationDunboyneBioCEL2PublicAge of disruption3Designing,Constructing and Qualifying new facilities can take over 3 years Development and Transfer of Processes is extremely resource intensiveProcess Dev

4、elopmentDevelop Process and CapabilitiesClinical ManufacturingValidate/Innovate StrategyCommercial ManufacturingLeverage Validated StrategyTodays world of un-met medical needs and challenges means that we need to approach Building and transferring products differently Switching to Automated Single U

5、se Systems,with Podular/Modular facilities can enable speed and cost reductionsThousands of Hours are needed to develop and transfer the process between nodesHigh administrative burden in modifying qualified systems and updating documentationPublicBiologics Innovation Xceleration Facility at MSD Dun

6、boyne3 Production Trains at 3K Scale,capable of either Intensified Fed Batch or Continuous Manufacturing Scale-out possibility with Dual Reactor configuration Mixture of Manufacturing methods allow for optimizing COGs,Capacity vs Program Needs.Buffer Stock Blending to manage liquid volume Digital Fi

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本文主要介绍了MSD(默克公司)通过采用一次性使用系统和自动化技术,推进设施灵活性的提升。文章指出,新设施的设计、建造和验证可能需要超过3年的时间,而工艺开发和转移非常资源密集。然而,通过转向自动化一次性使用系统和模块化/容器化设施,可以实现速度和成本的降低。MSD Dunboyne的Biologics Innovation Xceleration Facility是数字化设施的典范,实现了完全无纸化制造、测试和放行。此外,文章还提到了简化流程、标准化、参数化、灵活性和自动化的重要性,以及企业系统在数据收集和利用方面的作用。最后,文章概述了项目的主要成就,包括建设速度快18个月、COGs降低30%、运营所需资源和行政管理减少750小时,以及80%的碳足迹减少等。
"如何通过自动化和一次性使用系统提高生产灵活性?" "在生物制药领域,数字化工厂如何实现'无人化'操作?" "在设施建设和流程开发中,如何实现速度和成本的显著降低?"
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