Industry-5.0-Applied-to-New-Machinery-for-Gold-and-Silver-Ingot-Production-AR25-NV-1.pdf

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1、Industry 5.0 applied to new machineryfor Gold and Silver ingots productionASSAYING&REFINING CONFERENCETHE STORYThe company obtains patent of theFIRST TUNNEL FURNACEItalimpianti starts its winning collaboration withTERA AUTOMATION.ITALIMPIANTI ORAFISFOUNDATIONFIRST MEDIUM-FREQUENCY INDUCTION MELTING

2、FURNACEStart of the industrial machines manufacture for theREFINING OF PRECIOUS METALSFIRST T-LINEthe first fully automated line in the world for the controlled and certified mass production of gold and silver bars.Development in an Industry 4.0 perspective.INDUSTRY 5.0 product line.We slept on our

3、laurelsINDUSTRY 5.0PRINCIPLES:reducing energy and resource consumptionsupports more environmentally friendly production processesA NEW WORK PHILOSOPHYReduction of machinesphysical spaceIndustry 4.0Reduction ofenergy consumptionReduction ofconsumablesA NEW WORK PHILOSOPHYBut what does it mean in prac

4、tice?Our traditional furnaces requireGRAINSPACERLIDMOLDOur first step attemptreduction ofmachines footprint.The next step wasminimizing consumptionoptimizing performanceT-Barmaster SpacelessThe first tunnel induction furnace WITHOUT spacersLower consumptionOptimum performanceSmaller footprint T-B Sp

5、aceless:OPTIMIZATIONReduction of consumption by50%1 hour1 kg/bar2 kWT-BARMASTER ONE SMART1 hour1 kg/bar1 kWT-BARMASTER ONE SMARTSPACELESSReduction of footprint by21%3,9 m3,1 mWater-cooledtelescopic pusher1Gate valve insteadof Pinch valve2High-efficiencyconverter3T-B Spaceless:INNOVATIONSThe challeng

6、e was:skip a casting stepand start with refined metalHow to optimize the processT-Barmaster SpacelessGood DeliveryDOSING STATIONMELTINGCHAMBERSOLIDIFICATIONCHAMBERCOOLINGCHAMBERSTARTEXITIT OnecastLOADING CELLKey principleIT OnecastFocus on consumable savingIT OnecastThe mold volu